Stainless Steel Having Superior Surface Quality and Moldability for Fuel Cell Divider Sheet, and Method for Manufacturing Same

ABSTRACT

Provided is a ferrite-based stainless steel having superior moldability when molding a fuel cell divider sheet from a material by controlling yield point elongation in accordance with alloy components. The ferrite-based stainless steel comprises, in weight percentages: no more than 0.02% of C; no more than 0.02% of N; no more than 0.4% of Si; no more than 0.2% of Mn; no more than 0.04% of P; no more than 0.02% of S; 25.0-32.0% of Cr; 0-1.0% of Cu; no more than 0.8% of Ni; no more than 0.01-0.5% of Ti; no more than 0.01-0.5% of Nb; no more than 0.01-1.5% of V; and residual Fe and inevitable elements, wherein the content of Ti, Nb, V, C, and N in terms of weight % of steel uses Formula (1) to render a yield point elongation of the material of no more than 1.1%, and wherein a steel material has superior moldability. 
       9.1C−1.76V+5.37(C+N)/Ti−1.22Nb≦0.7.  Formula (1)

TECHNICAL FIELD

The present invention relates to stainless steel for a fuel cell dividersheet, and a method of manufacturing the same, and more particularly,stainless steel for a fuel cell divider sheet having superior surfacequality and moldability, of which yield point elongation in accordancewith alloy ingredients is controlled, thereby not requiring a postprocessing, such as skin pass rolling and leveling, by the yield pointelongation, and being appropriate to be molded into a thin plate of afuel cell, and a method of manufacturing the same.

BACKGROUND ART

A polymer electrolyte fuel cell has a low working temperature of 70 to100° C., a short operating time, and a high output density, therebygetting the slotlight as a power source for transport, a portable powersource, a home power source, and the like, and a fuel cell stackincludes a divider sheet including a membrane-electrode assemblyincluding an electrolyte and electrodes (anode and cathode), and an endplate including an inlet/outlet of air and an inlet/outlet of hydrogengas.

The fuel cell divider sheet is generally formed of one of graphite, acarbon complex, a Ti alloy, stainless steel, and conductive plastic. Thestainless steel is also one of main materials of the fuel cell dividersheet. The stainless steel may have low interface contact resistance,superior corrosion resistance and thermal conductivity, and low gastransmissibility, be formed to have a large area, have superior productmoldability, and be formed to be thin, thereby decreasing volume andweight of the fuel cell stack.

The metal divider sheet using stainless steel is subjected to a processof forming a channel provided with a flow path by using a materialgenerally having a small thickness of around 0.1 mm by using stampingand hydroforming processes, unlike to a process of designing andmanufacturing a flow path of a graphite divider sheet by using amechanical machining method.

In the thin plate stainless steel, which is subjected to theaforementioned molding process, moldability of a material needs to besuperior, there have to be no surface defect in a product after molding,and a molding deformed portion needs not to have necking and fractureeven under a design requirement of various molding flow path depths andchannel widths.

In terms of the moldability of the stainless steel thin plate product,there is a fracture phenomenon by local concentration of stress of thematerial by stretcher strain and the like by yield point elongation ofthe material depending on a section of plastic deformation applied tothe material, and a moldability problem due to a surface defect orelongation deterioration by a non-uniform deformation pattern of asurface. The stretcher strain defect generated by yield point elongationof metal among the factors is a phenomenon in which non-uniformdeformation of the material is incurred by the small amount ofinterstitial solid solution elements of the material, an intagliopattern shaped like a flame is represented on a surface, and thus theentire surface becomes rough while the deformation continues, and thisphenomenon may cause a defect by fine wrinkles formed at the channelportion, in which the flow path of the divider sheet is molded, orgeneration of fracture by local concentration of stress to a deformedportion of the material deformed area during the molding of the fuelcell divider sheet, so that a fundamental solution is demanded.

Accordingly, removal of yield point elongation may be considered as anessential element for improving moldability during the molding of thefuel cell divider sheet. In general, in order to remove yield pointelongation, a method of removing yield point elongation by cold rollingor leveling a final rolled sheet material by 0.5 to 2%. However, thereis a problem in that manufacturing cost of a material may be increaseddue to an additional process, such as cold rolling or leveling, andyield point elongation may be re-generated after a predetermined time.

DETAILED DESCRIPTION OF THE INVENTION Technical Problem

An object of the present invention is to provide stainless steel for afuel cell divider sheet having superior moldability, which has nostretcher strain by yield point elongation of a material, has superiorelongation, and has no fracture by local concentration of stress to adeformed region of the material during molding of a flow path of thedivider sheet for a thin plate material.

Another object of the present invention is to provide a method ofmanufacturing stainless steel, which has superior surface quality, inaddition to moldability, to be used for a divider sheet of a fuel cellfor a vehicle, home, and a portable use.

Technical Solution

An exemplary embodiment of the present invention provides a stainlesssteel having superior surface quality and moldability, including: inweight %, more than 0 to no more than 0.02% of C; more than 0 to no morethan 0.02% of N; more than 0 to no more than 0.4% of Si; more than 0 tono more than 0.2% of Mn; more than 0 to no more than 0.04% of P; morethan 0 to no more than 0.02% of S; 25.0 to 32.0% of Cr, 0 to 1.0% of Cu;more than 0 to no more than 0.8% of Ni; 0.01 to 0.5% of Ti; 0.01 to0.05% of Nb, 0.01 to 1.5% of V; residual Fe; and inevitably containedelements, wherein the stainless steel meets Equation (1) below, and hasyield point elongation of no more than 1.1%.

9.1C−1.76V+5.37(C+N)/Ti−1.22Nb≦0.7  Formula (1)

Further, the stainless steel may include more than 0 to no more than0.3% of Ni in weight %.

In the present invention, the stainless steel may further include one ortwo elements selected from the group consisting of 0 to 4% of Mo and 0to 1% of W in weight %.

Further, the stainless steel may include (Ti,Nb) (C,N) precipitates, inwhich an area fraction (%) of the entire precipitates per unit area inthe stainless steel may be no more than 3.5%, and an area fraction (%)of (Ti,Nb) (C,N) precipitates/entire precipitates may be 62% or more.

Further, in the stainless steel, C+N may be no more than 0.032% inweight %.

Another exemplary embodiment of the present invention provides a methodof manufacturing a stainless steel having superior surface quality andmoldability, including: in weight%, more than 0 to no more than 0.02% ofC; more than 0 to no more than 0.02% of N; more than 0 to no more than0.4% of Si; more than 0 to no more than 0.2% of Mn; more than 0 to nomore than 0.04% of P; more than 0 to no more than 0.02% of S; 25.0 to32.0% of Cr; 0 to 1.0% of Cu; more than 0 to no more than 0.8% of Ni;0.01 to 0.5% of Ti; 0.01 to 0.5% of Nb; 0.01 to 1.5% of V; residual Fe,and inevitably contained elements, in which the stainless steel having acomposition meeting Equation (1) is subjected to a casting process, ahot rolling process, and a cold rolling process, and then cold-rollingannealing heat treatment, and yield point elongation is controlled to beno more than 1.1%, and a temperature of the cold annealing after thecold rolling process is controlled under a temperature condition of 900to 1100° C.

9.1C−1.76V+5.37(C+N)/Ti−1.22Nb≦0.7  Formula (1)

Further, the stainless steel may include more than 0 to no more than0.3% of Ni in weight %, and no more than 0.032% of C+N.

Further, the stainless steel may include (Ti,Nb) (C,N) precipitates, inwhich an area fraction (%) of the entire precipitates per unit area inthe stainless steel is no more than may be no more than 3.5%, and anarea fraction (%) of (Ti,Nb) (C,N) precipitates/entire precipitates maybe 62% or more.

In the present invention, the stainless steel is repeatedly subjected toa casting process, hot rolling, hot annealing, cold rolling, and coldannealing, and a temperature of the cold annealing is a temperaturecondition of 900 to 1100° C.

Advantageous Effects

As described above, it is possible to obtain the stainless steel for afuel cell divider sheet having an optimum alloy design in which yieldpoint elongation is decreased to 1.1% or lower by adjusting the quantityof interstitial alloy elements (C and N) of steel, and the content ofappropriate stabilization elements (Ti, Nb, and V).

Further, the present invention may manufacture the stainless steel for afuel cell divider sheet which does not require a post processing, suchas skin pass rolling and leveling, within the component range, and isappropriate to mold a fuel cell thin plate.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a graph illustrating a relationship between a content of acomponent element and measured yield point elongation according to thepresent invention.

FIG. 2 is a picture diagram illustrating surfaces shapes of a fuel celldivider sheet molded product molded by Steel of the Comparative Exampleand steel of the present invention.

FIG. 3 is a graph illustrating a computer simulation result of a truestain rate distribution in a longitudinal direction of a specimen and amaximum value thereof at the same stroke of a punch, during a V-bendingtest in the case where there is no yield point elongation (an upperdiagram) and there is yield point elongation of 4% (a lower diagram).

FIGS. 4A and 4B are pictures of a transmission electron microscopy ofSteel 4 of the Comparative Example (FIG. 4A) and Steel 5 of the presentinvention (FIG. 4B) of Tables 1 and 2.

BEST MODE

Hereinafter, an exemplary embodiment of the present invention will bedescribed in detail with reference to the accompanying drawings.

It is to be understood that the terminology used therein is for thepurpose of describing particular embodiments only and is not intended tobe limiting. It should be noted that, as used in the specification andthe appended claims, the singular forms include plural references unlessthe context clearly dictates otherwise. It will be further understoodthat the terms “comprises” and/or “comprising,” when used in thisspecification, specify the presence of stated properties, regions,integers, steps, operations, elements, and/or components, but do notpreclude the presence or addition of one or more other properties,regions, integers, steps, operations, elements, and/or componentsthereof.

All of the terminologies containing one or more technical or scientificterminologies have the same meanings that persons skilled in the artunderstand ordinarily unless they are not defined otherwise. Theterminologies that are defined previously are further understood to havethe meaning that coincides with the contents that are disclosed inrelating technical documents, but not as the ideal or very officialmeaning unless it is not defined.

Ferrite-based stainless steel for a fuel cell divider sheet havingsuperior moldability and surface quality according to the presentinvention further includes a composition including one or two elementsselected from the group consisting of, in weight%, more than 0 and nomore than 0.2% of C, more than 0 and no more than 0.2% of N, more than 0and no more than 0.4% of Si, more than 0 and no more than 0.2% of Mn,more than 0 and no more than 0.4% of P, more than 0 and no more than0.2% of S, 25.0 to 32.0% of Cr, 0 to 1.0% of Cu, more than 0 and no morethan 0.8% of Ni, 0.01 to 0.5% of Ti, 0.01 to 0.5% of Nb, 0.01 to 1.5% ofV, 0 to 4% of Mo, and 0 to 1% of W, and residual Fe, and inevitablycontained elements.

In the present invention, a final cold rolled product is manufactured byforming a hot rolled coil by performing hot rolling, annealing, andpicking on a slab having the composition, and repeatedly performing coldrolling, annealing, and picking or cold rolling and bright annealing onthe hot rolled coil.

Hereinafter, a composition range of the present invention and a reasonof limitation of the composition range will be described in more detail.Further, % described in below means weight %.

C is an element of forming carbide and exists in an interstitial type,so that when C is excessively contained, strength may be increased, butan elongation rate may deteriorate. Further, the excessive containmentof C increases yield point elongation, thereby causing deterioration ofmoldability. Accordingly, it is preferable that the content of C islimited to no more than 0.02%.

N is an element of forming a nitride and exists in an interstitial type,so that when N is excessively contained, strength may be increased, butan elongation rate and yield point elongation are disadvantageous.Accordingly, it is preferable that the content of N is limited to nomore than 0.02%.

Si is an effective element for deoxidation, but suppresses toughness andmoldability, so that a composition ratio of Si is limited to no morethan 0.4% in the present invention.

Mn is an element increasing deoxidation, but MnS, which is an inclusion,decreases corrosion resistance, so that a composition ratio of Mn islimited to no more than 0.2% in the present invention.

P decreases toughness, as well as corrosion resistance, so that acomposition ratio of P is limited to no more than 0.04% in the presentinvention.

S degrades an anti-pitting property and hot processibility, so that acomposition ratio of S is limited to no more than 0.02% considering thedegradation of an anti-pitting property and hot processibility in thepresent invention.

Cr increases corrosion resistance in an acidic atmosphere, in which afuel cell is operated, but decreases an elongation rate to degrademoldability, so that a composition ratio of Cr is limited to 25% to 32%in the present invention.

Cu increases corrosion resistance in an acidic atmosphere, in which afuel cell is operated, but decreases an elongation rate to degrademoldability when exceeding 1%, so that a composition ratio of Cr islimited to no more than 1%.

When Ni is added to exceed a composition ratio of 0.8%, Ni is eluted andan elongation rate is decreased during an operation of the fuel cell, sothat moldability of a material may be degraded. Accordingly, it ispreferable that a composition ratio of Ni is preferably limited to nomore than 0.8%. Further, when Ni is added with a composition ratio of nomore than 0.3%, Ni more effectively influences softness of a material,thereby improving moldability. Accordingly, it is more preferable that acomposition ratio of Ni is limited to more than 0 to no more than 0.3%.

Ti and Nb are effective elements for forming C and N in the steel into acarbide, and particularly, are effective elements for increasing anelongation rate of a material, and suppressing yield point elongation.Accordingly, when Ti and Nb are excessively added, appearancedeteriorates and toughness is decreased by an inclusion. Consideringthis, a composition of each of Ti and Nb is limited to 0.01 to 0.5% inthe present invention.

V is an element for forming carbide, and is an effective element forsuppressing yield point elongation to improve moldability. When V isexcessively added, corrosion resistance and toughness are degraded, andcost of V is high, so that a composition ratio of V is limited to 0.01to 1.5%.

Mo serves to increase corrosion resistance in an environment atmospherein which the fuel cell is operated, but when Mo is excessively added, Modecreases an elongation rate and economical feasibility of a material,so that a composition ratio of Mo is limited to a range of 0% to 5% inthe present invention.

W has an effect in increasing corrosion resistance in an acidicatmosphere, in which the fuel cell is operated, and decreasing interfacecontact resistance, but when W is excessively added, W decreases anelongation rate of a material to degrade moldability. Accordingly,considering this, a composition ratio of W is limited to 0 to 1.0% inthe present invention.

In the present invention, one or more kinds of Mo and W may be added.

In the meantime, in composing steel in the present invention, whencontents of C, N, V, Ti, and Nb in the composition ranges of Formula (1)below are adjusted to be no more than 0.7, it is possible to manufacturea steel material having yield point elongation of a material of no morethan 1.1% and superior moldability. Herein, Formula (1) is a resultobtained by inserting a value of weight % for each component, forexample, C, N, V, Ti, and Nb.

9.1C−1.76V+5.37(C+N)/TI−1.22Nb≦0.7  Formula (1)

Hereinafter, a process of manufacturing stainless steel including theaforementioned composition will be described.

In the present invention, first, the steel, which is alloy-designed asdescribed above, is manufactured into a slab through a casting process.Next, the slab is repeatedly subjected to hot rolling, hot annealing,cold rolling, and then an annealing heat treatment, and then a finalcold-rolled plate having a desired thickness is manufactured. In thepresent manufacturing process, a temperature of the cold annealing maybe a temperature condition of 900 to 1100° C. When the temperature ofthe cold annealing is 1100° C. or higher, grain is coarsened, so that ayield point elongation phenomenon may be removed, but an elongation rateis decreased, so that moldability is poor and there is a concern instrip breakage by coil tension during the annealing. When thetemperature of the cold annealing is 900° C. or lower, arecrystallization texture is not developed, so that moldability is poor.

EXEMPLARY EMBODIMENT

Hereinafter, the present invention will be described with reference tothe exemplary embodiment in more detail.

Table 1 represents a relationship of yield point elongation between thepresent invention and the Comparative Example.

Formula (1) represented in Table 1 is described below.

9.1C−1.76V+5.37(C+N)/Ti−1.22Nb  Formula (1)

Further, yield point elongation was measured for a cold rolled sheet of0.2 mm.

TABLE 1 Yield point elongation Formula C Si Al P S Cr Cu Ti Mb V NOthers (%) (1) Steel 1 of 0.0077 0.113 0.05 <0.003 <0.002 30.13 0.490.05 0.24 0.41 0.0130 1.8 1.28 Comparative Example Steel 2 of 0.00820.119 0.05 <0.003 <0.002 30.06 — 0.05 0.25 0.41 0.0160 2.0 1.65Comparative Example Steel 3 of 0.0072 0.113 0.04 <0.003 <0.002 28.02 —0.05 0.25 0.41 0.0150 1.5 1.42 Comparative Example Steel 4 of 0.00820.110 0.05 <0.003 <0.002 28.05 0.49 0.05 0.24 0.41 0.0160 2.1 1.66Comparative Example Steel 5 of 0.0036 0.126 0.03 <0.003 <0.002 29.900.51 0.04 0.35 0 0.0080 1.2 1.16 Comparative Example Steel 6 of 0.00350.126 0.01 <0.003 <0.002 30.27 0.49 0.04 0.37 0 0.0084 1.8 1.18Comparative Example Steel 7 of 0.0083 0.130 0.02 <0.003 <0.002 29.600.51 0.05 0.50 0.40 0.0170 2.0 1.48 Comparative Example Steel 8 of0.0065 0.113 0.02 <0.003 <0.002 29.89 0.51 0.05 0.25 0.40 0.0190 2.31.79 Comparative Example Steel 1 of the 0.0047 0.112 0.05 <0.003 <0.00228.01 — 0.05 0.15 0.3 0.0080 1.1 0.7 presnet invention Steel 2 of the0.0070 0.084 0.05 <0.003 <0.002 30.27 — 0.11 0.08 0.50 0.0190 0.7 0.36presnet invention Steel 3 of the 0.0060 0.111 0.05 <0.003 <0.002 30.43 —0.10 0.24 0.50 0.0150 0.2 0.01 presnet invention Steel 4 of the 0.00600.135 0.05 <0.003 <0.002 30.43 — 0.18 0.08 0.49 0.0170 0.1 −0.22 presnetinvention Steel 5 of the 0.0060 0.126 0.05 <0.003 <0.002 30.49 — 0.200.24 0.50 0.0170 0.01 −0.50 presnet invention Steel 6 of the 0.00600.116 0.05 <0.003 <0.002 30.20 0.51 0.20 0.24 0.50 0.0170 0.0 −0.50presnet invention Steel 7 of the 0.0060 0.093 0.05 <0.003 <0.002 30.44 —0.16 0.20 0.47 0.0150 1Mo 0.0 −0.31 presnet invention

An ingot is manufactured by dissolving the alloy having the compositionrepresented in Table 1 in a vacuum induction furnace of a capacity of 50kg. A hot rolled steel plate is manufactured by hot rolling and then hotannealing the manufactured ingot. Then, a cold rolled plate ismanufactured by cold rolling the hot rolled plate so as to have a finalthickness of 0.2 mm. The manufactured cold rolled plate was annealed ata heating temperature of 1000° C., and then was subjected to rapidcooling. The manufactured cold rolled plate is processed to a specimenin a direction parallel to a rolling direction under the specimenstandard JIS13B after picking, and a tension test thereof is performedat a crosshead speed of 20 mm/min. A yield point elongation rateaccording to each material element is measured through the tension test.FIG. 1 illustrates a result of comparison between yield point elongation(%) and Formula (1) of the cold rolled and annealed plate having athickness of 0.2 mm according to Table 1, and FIG. 2 illustrates aresult of a surface shape of a material, which is obtained by performingcold rolling (0.2 mm t) and annealing heat treatment on Steel 5 of theComparative Example (left side) and Steel 1 of the present invention(right side) at a temperature of 1000° C., stamping molded into a fuelcell divider sheet with an electrode effective area of 200cm². Steel 5of the Comparative Example exhibits a stretcher strain defect in a shapeof an intaglio pattern on the surface after the processing, but Steel 1of the present invention may obtain a good surface quality having nostretcher strain defect. Further, in an aspect of a thickness decreaserate of a deformed portion, it is possible to obtain better moldabilityfrom Steel 1 of the present invention, than Steel 5 of the ComparativeExample. As represented in Table 1 and FIG. 2, it can be seen thatmoldability is improved in Steel 1 of the present invention (yield pointelongation is 1.1%, and a result value of Formula (1) is 0.7), comparedto Steel 5 of the Comparative Example (yield point elongation is 1.2%,and a result value of Formula (1) is 1.16).

The yield point elongation is an item based on which moldability may beconfirmed, and when the yield point elongation exceeds 1.1%, thereoccurs problem in that local concentration of stress to a processingdeformed portion (an arrow of FIG. 2) is intensified during theprocessing of the steel in order to use the steel for the fuel celldivider sheet, so that a stripe shape is formed. That is, when the yieldpoint elongation exceeds 1.1%, and a value according to Formula (1)exceeds 0.7, moldability deteriorates.

As represented in Table 1, it is preferable that the yield pointelongation is no more than 1.1%, and it can be seen that the yield pointelongation is decreased when the calculated value of Formula (1) isadjusted to be no more than 0.7 by appropriately adjusting contents ofinterstitial alloy elements (C and N) and V, Ti, and Nb, which are thecarbide forming elements. When the calculated value of Formula (1)exceeds 0.7, yield point elongation exceeds 1.1%.

FIG. 1 illustrates a result of comparison of yield point elongation (%)of the cold rolled and annealed plate having a thickness of 0.2 mmaccording to the component content of the present invention based on thevalue of Formula (1).

Accordingly, referring to FIG. 1 and Table 1, it can be seen that when avalue of Formula (1) is no more than 0.7, yield point elongation is nomore than 1.1%, and the stainless steel has moldability appropriate tothe fuel cell divider sheet at yield point elongation of no more than1.1%.

Further, the stainless steel according to the present exemplaryembodiment may include (Ti, Nb) (C, N) precipitates, Nb₂C precipitates,and laves phase (Fe₂Nb) precipitates. A surface of the stainless steelmay be covered by the (Ti, Nb) (C, N) precipitates, the Nb₂Cprecipitates, and the laves phase (Fe₂Nb) precipitates (the entireprecipitates), and in this case, an area fraction of the entireprecipitates per unit area of the stainless steel may be no more than3.5%, and an area fraction of (Ti, Nb) (C, N) precipitates/entireprecipitates (%), which is the ratio of the (Ti, Nb) (C, N) precipitateswith respect to the entire precipitates, may be 62% or more. Here, (Ti,Nb) (C, N) precipitates exist as one precipitate phase, and the (Ti, Nb)(C, N) precipitates effectively fix N and C within a base, therebyimproving yield point elongation of the stainless steel to improvemoldability.

It can be seen that a partial fraction of the (Ti, Nb) (C, N)precipitates, in which V and Cr are partially solid-dissolved, tend tobe increased and an area fraction of the entire precipitates per unitarea is decreased than the Nb2C precipitates and the laves phase (Fe₂Nb)when the alloy component per unit area (100 nm²) for the entireprecipitates included on the surface of the stainless steel is adjustedto have no more than 0.7 calculated by Formula (1), compared to the casewhere the alloy component per unit area (100 nm²) for the entireprecipitates included on the surface of the stainless steel exceeds 0.7.Here, the area fraction of the entire precipitates means a degree bywhich the entire precipitates covers the steel with respect to theentire area of the steel (after the annealing of the cold rolled steelwith 0.2 mm) used as the specimen.

Table 2 is a result of an analysis of the entire precipitates and anarea fraction of the entire precipitates per unit area (100 nm²)measured by a Transmission Electron Microscope (TEM) by using an imageanalysis instrument for the steel of Table 1. In this case, in Table 2,each kind of steel was randomly measured by using the transmissionelectron microscope while changing a position thereof, and each ofvalues described in Table 2 is an average value of values of five timesof measurement performed on one specimen (one kind of steel).

TABLE 2 Area fraction of entire Area fraction precipitates per(Ti,Nb)(C,N)/entire Entire precipitates unit area (%) precipitates (%)Steel 1 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 4.0 52 Comparative ExampleSteel 2 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 4.2 41 Comparative ExampleSteel 3 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 4.2 55 Comparative ExampleSteel 4 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 5.6 52 Comparative ExampleSteel 5 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 3.7 57 Comparative ExampleSteel 6 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 5.1 50 Comparative ExampleSteel 7 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 4.2 49 Comparative ExampleSteel 8 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 4.1 44 Comparative ExampleSteel 1 of the (Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 1.8 65 presnet inventionSteel 2 of the (Ti,Nb)(C,N),Nb₂C 2.4 70 presnet invention Steel 3 of the(Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 2.8 80 presnet invention Steel 4 of the(Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 3.4 82 presnet invention Steel 5 of the(Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 3.2 82 presnet invention Steel 6 of the(Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 3 83 presnet invention Steel 7 of the(Ti,Nb)(C,N),Nb₂C,(Fe,Cr)₂Nb 2.9 82 presnet invention

Referring to Table 2, it can bee seen that an area fraction of theentire precipitates per unit area of each of Steel 1 to 8 of theComparative Example has a minimum of 3.7% to a maximum of 5.6%, but anarea fraction of the entire precipitates per unit area of each of Steel1 to 7 of the present invention has a maximum of 3.4%, which is no morethan 3.5%. Further, it can bee seen that an area fraction of (Ti,Nb)(C,N) precipitates for the entire precipitates of each of Steel 1 to 8of the Comparative Example has a maximum of 57%, but an area fraction of(Ti,Nb) (C,N) precipitates for the entire precipitates of each of Steel1 to 7 of the present invention has a maximum of 83% and a minimum of65%, thereby having a larger value than those of Steel 1 to 8 ofComparative Example. Accordingly, it can be seen that when the areafraction of the entire precipitates per unit area is no more than 3.5%as in Steel 1 to 7 of the present invention, and the area fraction of(Ti,Nb) (C,N) precipitates/entire precipitates (%) is 62% or more, avalue of Formula (1) is no more than 0.7, and yield point elongationalso exceeds 1.1%.

When the precipitates are increased in the stainless steel, theprecipitates may harden a substrate of the steel. Accordingly, theincrease of the precipitates may increase yield point elongation, and inthis case, when the area fraction per unit area of the total quantity ofthe precipitates (entire precipitates) exceeds 3.5%, moldability of thesteel may deteriorate. In this case, an area fraction of (Ti, Nb) (C, N)precipitates/entire precipitates (%), which is the ratio of the (Ti, Nb)(C, N) precipitates with respect to the entire precipitates, ispreferably 62% or more, and when an area fraction of (Ti, Nb) (C, N)precipitates/entire precipitates (%) is less than 62%, C and N cannot besolid-dissolved, thereby increasing yield point elongation and degradingmoldability. Accordingly, the area fraction of the entire precipitatesper unit area of the stainless steel is no more than 3.5%, and an areafraction of (Ti, Nb) (C, N) precipitates/entire precipitates (%) is 62%or more, and contents of C and N solid-dissolved in the substrate of thestainless steel may be considerably reduced, the contents of V, Ti, andNb, and the contents of the interstitial elements (C and N) in the steelmay have an appropriate level, so that there is no yield pointelongation, and the participates are not excessively generated, therebyimproving moldability. Accordingly, it is possible to prevent localfracture or necking of the deformed portion when molding a surface shapeof stainless steel and the fuel cell divider sheet, thereby providing asteel material having superior moldability.

Table 3 represents a result of a relationship of yield point elongationfor C+N according to the present invention and the Comparative Example.In Steel of the Comparative Example, and Steel of the present inventionof Table 3, the relationship is confirmed by the same method using thecold rolled sheet of 0.2 mm that is the same as that of Table 1.

TABLE 3 Yield point elongation Formula C Si Cr Ti Nb V N C + N (%) (1)Steel 9 of the 0.0177 0.113 30.13 0.08 0.24 0.41 0.02 0.0377 2.5 1.677Comparative Example Ssteel 10 of 0.022 0.119 30.06 0.05 0.25 0.44 0.0160.038 2 3.202 the Comparative Example Steel 11 of the 0.019 0.113 28.020.05 0.25 0.51 0.015 0.034 1.5 2.622 Comparative Example Steel 8 of the0.005 0.112 28.01 0.08 0.024 0.41 0.007 0.012 0.5 0.100 presentinvention Steel 9 of the 0.007 0.09 30.27 0.11 0.056 0.52 0.011 0.0180.4 −0.041 present invention Steel 10 of the 0.018 0.111 30.43 0.1 0.250.5 0.014 0.032 0 0.697 present invention

In the stainless steel according to the present exemplary embodiment,C+N may be no more than 0.032% in weight %. When the large amount of Cand N is contained, the contents of solid-dissolved C and N areincreased, and the large amount of precipitates is formed, therebyincreasing yield point elongation and degrading moldability. In thiscase, in order to reduce the contents of solid-dissolved C and N, whichincrease yield point elongation when the value of C+N exceeds 0.032%,the excessive contents of Ti, Nb, and V need to be added, so thatmanufacturing cost of the stainless steel may be unnecessarilyincreased, or a material softening effect is hindered by the excessiveforming of carbonitride, thereby degrading general moldability. That is,the value of C+N is controlled to have no more than 0.032%, so that itis possible to decrease the contents of entire solid-dissolved C and Nin the steel, thereby minimizing yield point elongation, and to minimizecarbonitride formed of C and N with Ti, Nb, and V, thereby improvinggeneral moldability.

Table 3 is a confirmed result of yield point elongation for Steel 9 to11 of the Comparative Example, and Steel 8 to 10 of the presentinvention. As represented in Steel 9 to 11 of the Comparative Example,it can be seen that when the values of C+N are 0.0377, 0.038, and 0.034,the values of yield point elongation are 2.5, 2, and 1.5, respectively,and moldability is disadvantageous. Further, it can be seen that thevalues according to Formula (1) for Steel 9 to 11 of the ComparativeExample are 1.677, 3.202, and 2.622, which exceed 0.7.

In the meantime, in the case of steel 8 to 10 of the present invention,it can be seen that when the values of C+N are 0.012, 0.018, and 0.032,yield point elongation is 0.5, 0.4, and 1.1, respectively, all of whichare no more than 1.1%. Further, it can be seen that the values accordingto Formula (1) for steel 8 to 10 of the present invention are 0.1,−0.041, and 0.697, all of which are no more than 0.7, and steel 8 to 10of the present invention have superior surface quality and moldability,thereby being appropriately used for the fuel cell divider sheet. Thatis, as represented in Table 3, it can be seen that the total amount ofC+N may be managed based on the precipitates elements, and the value ofC+N is preferably managed to be no more than 0.032%, consideringmoldability, yield point elongation, and manufacturing cost of thestainless steel.

FIGS. 4A and 4B are pictures of a transmission electron microscopy ofSteel 4 (FIG. 4A) of the Comparative Example and Steel 5 (FIG. 4B) ofthe present invention of Tables 1 and 2.

Referring to FIG. 4, it can be seen that in the case of FIG. 4A that isSteel 4 of the Comparative Example, a ratio of the entire precipitatesper unit area (100 nm²) of the stainless steel is 5.6% in an areafraction, and in the case of FIG. 4B that is steel 5 of the presentinvention, a ratio of the entire precipitates per unit area (100 nm²) ofthe stainless steel is 3.2% in an area fraction.

The result is the ferrite-based stainless steel including, in weight %,no more than 0.02% of C, no more than 0.02% of N, no more than 0.4% ofSi, no more than 0.2% of Mn, no more than 0.4% of P, no more than 0.02%of S, 25.0 to 32.0% of Cr, 0 to 1.0% of Cu, no more than 0.8% of Ni,0.01 to 0.5% of Ti, 0.01 to 0.5% of Nb, 0.01 to 1.5% of V, residual Fe,and inevitable contained elements, and by using an alloy component, inwhich, in weight%, the contents of Ti, Nb, V, C, and N in steel areadjusted to be the component range of 0.7% according to Formula (1), itis possible to manufacture a steel material which has yield pointelongation of the material for molding the fuel cell divider sheet of nomore than 1.1%, has superior surface quality of a molded product, andachieves superior moldability having no necking of the deformed portion.

In the meantime, FIG. 3 is a graph illustrating a computer simulationresult of a true stain rate distribution in a longitudinal direction ofa specimen and a maximum value thereof at the same stroke of a punch,during a V-bending test in the case where there is no yield pointelongation (an upper diagram) and there is yield point elongation of 4%(a lower diagram). The case where there is yield point elongation showsa maximum strain rate of a bending deformation concentrated portion in alongitudinal direction of 0.061, and shows a result that a strain rateof 0.02 is increased (about 2% in an engineering strain rate) comparedto the case of the test of the material having no yield point elongationwhich has a maximum strain rate of 0.041. Further, in the case wherethere is yield point elongation, a deformed shape of the specimen showsa slightly bent shape, not a relatively smooth curve line, and this is aphenomenon generated due to concentration of deformation because anyield point elongation phenomenon fails to induce the distribution ofdeformation increased from the surface of the material in thelongitudinal direction of the specimen during the bending deformation ofthe material, and means deterioration of bending resistance. This maycause excessive deformation concentration and degrade of a thicknessdecrease rate in a stamping process of the fuel cell divider sheetmainly including a bending molding mode. Accordingly, removal of yieldpoint elongation may be considered as an essential element for improvingmoldability during the molding of the fuel cell divider sheet. Ingeneral, in order to remove yield point elongation, a method of removingyield point elongation by cold rolling or leveling a final rolled sheetmaterial by 0.5 to 2%. However, there is a problem in that manufacturingcost of a material may be increased due to an additional process, suchas cold rolling or leveling, and yield point elongation may bere-generated after a predetermined time.

Further, the present invention may further include an operation ofmolding the stainless steel alloy designed with the aforementionedcomposition into a thin plate for the fuel cell divider sheet, therebyfinally obtaining stainless steel for the high polymer fuel cell dividersheet.

The technical spirit of the present disclosure have been describedaccording to the exemplary embodiment in detail, but the exemplaryembodiment has described herein for purposes of illustration and doesnot limit the present disclosure. Further, those skilled in the art willunderstand various modification examples may be available within thescope of the technical spirit of the present invention.

1. A stainless steel having superior surface quality and moldability,comprising: in weight %, more than 0 to no more than 0.02% of C; morethan 0 to no more than 0.02% of N; more than 0 to no more than 0.4% ofSi; more than 0 to no more than 0.2% of Mn; more than 0 to no more than0.04% of P; more than 0 to no more than 0.02% of S; 25.0 to 32.0% of Cr,0 to 1.0% of Cu; more than 0 to no more than 0.8% of Ni; 0.01 to 0.5% ofTi; 0.01 to 0.05% of Nb, 0.01 to 1.5% of V; residual Fe; and inevitablycontained elements, wherein the stainless steel meets Formula (1) below,and has yield point elongation of no more than 1.1%.9.1C−1.76V+5.37(C+N)/Ti−1.22Nb≦0.7  Formula (1)
 2. The stainless steelof claim 1, further comprising: one or two elements selected from thegroup consisting of 0 to 4% of Mo and 0 to 1% of W in weight %.
 3. Thestainless steel of claim 1, wherein the yield point elongation of thestainless steel is molded by a cold rolled sheet having no more than 0.2mm.
 4. The stainless steel of claim 1, comprising: more than 0 to nomore than 0.3% of Ni in weight %.
 5. The stainless steel of claim 1,comprising: (Ti,Nb) (C,N) precipitates, wherein an area fraction (%) ofthe entire precipitates per unit area in the stainless steel is no morethan 3.5%, and an area fraction (%) of (Ti,Nb) (C,N) precipitates/entireprecipitates is 62% or more.
 6. The stainless steel of claim 1, whereinC+N is no more than 0.032% in weight %.
 7. A method of manufacturing astainless steel having superior surface quality and moldability,comprising: in weight %, more than 0 to no more than 0.02% of C; morethan 0 to no more than 0.02% of N; more than 0 to no more than 0.4% ofSi; more than 0 to no more than 0.2% of Mn; more than 0 to no more than0.04% of P; more than 0 to no more than 0.02% of S; 25.0 to 32.0% of Cr;0 to 1.0% of Cu; more than 0 to no more than 0.8% of Ni; 0.01 to 0.5% ofTi; 0.01 to 0.5% of Nb; 0.01 to 1.5% of V; residual Fe, and inevitablycontained elements, wherein the stainless steel having a compositionmeeting Formula (1) is subjected to a casting process, a hot rollingprocess, and a cold rolling process, and then cold-rolling annealingheat treatment, and yield point elongation is controlled to be no morethan 1.1%, and a temperature of the cold annealing after the coldrolling process is controlled under a temperature condition of 900 to1100° C.9.1C−1.76V+5.37(C+N)/Ti−1.22Nb≦0.7  Formula (1)
 8. The method of claim7, wherein the stainless steel further includes one or two elementsselected from the group consisting of 0 to 4% of Mo and 0 to 1% of W inweight %.
 9. The method of claim 7, wherein molding the stainless steelinto a thin plate for the fuel cell divider sheet.
 10. The method ofclaim 7, wherein the stainless steel includes more than 0 to no morethan 0.3% of Ni in weight %, and no more than 0.032% of C+N.
 11. Themethod of claim 7, wherein the stainless steel includes (Ti,Nb) (C,N)precipitates, and an area fraction (%) of the entire precipitates perunit area in the stainless steel is no more than 3.5%, and an areafraction (%) of (Ti,Nb) (C,N) precipitates/entire precipitates is 62% ormore.